Faq
Frequently Asked Questions
Quick answers to the questions we hear most often.
What is the difference between a complete turbocharger and a turbo core (CHRA)?
A complete turbocharger includes the compressor housing, the centre rotating assembly and the turbine housing, ready to bolt onto the engine. A turbo core, also called a CHRA or cartridge, is only the centre section: shaft, compressor wheel, turbine wheel and bearings. With a core you reuse your existing housings, which costs less, but the housings must be in good condition and correctly clocked when refitted.
How do I know my turbocharger is failing?
The common signs are loss of boost and power, blue or black smoke from the exhaust, a whining or siren noise that rises with engine speed, oil found in the intercooler piping or intake hose, and higher oil consumption. On modern diesels an underboost or overboost fault code is also typical.
Why is my turbocharger leaking oil?
Most turbo oil leaks start somewhere else. The usual causes are a blocked or restricted oil drain line, high crankcase pressure from a clogged breather, or a restricted air filter pulling vacuum on the compressor side. If the underlying cause is not corrected, the replacement unit will leak as well.
Can the electronic actuator be replaced on its own?
On many variable geometry turbochargers the electronic actuator can be replaced separately. A replacement actuator has to be calibrated to that specific turbo, because the stroke and end positions are learned values, so it should be fitted and programmed by a workshop with the correct equipment. An uncalibrated actuator normally results in underboost or overboost fault codes.
What should be checked before fitting a new turbocharger?
Change the engine oil and oil filter, fit a new air filter, clean or replace the oil feed line, confirm the oil drain line is clear, and inspect the intercooler and piping for oil residue. Any debris left in the system will be drawn straight into the new unit. Prime the turbocharger with clean oil before the first start.
How long do diesel injector nozzles last?
Nozzle life depends heavily on fuel quality and filtration. Worn nozzles show up as hard starting, rough idle, knocking, black smoke and higher fuel consumption. When one nozzle is worn the others are usually at a similar stage, so nozzles are normally replaced as a complete set to keep the cylinders balanced.
How should I order a part for my engine?
Order by the number stamped or cast on the part itself, for example 17201-30180 or 6505-55-5210, rather than by vehicle model alone. One model is often fitted with several different turbocharger variants. If the number is unclear, send a photo of the nameplate or the casting marks and we will identify it.
Is a repair kit enough, or is a new unit needed?
A repair kit covering bearings, seals, thrust parts and O rings is suitable when the housings and wheels are undamaged and shaft play is within limits. If a compressor or turbine wheel has contacted its housing, or the shaft is scored or bent, a core or a complete unit is the correct repair. Rebuilding around damaged parts will not last.